PIETECH Volume 1, page 1: PIE 4.0 and PIE 2.0 Thrust Stall Test Results
PIETECH
As we open a new chapter in the PIE project previous
chapters are not closed, instead they continue as the earliest pioneering efforts
put forth leading to PIETECH and will undergo more extensive power in/out ratio
testing for scientific purposes.
The PIE 1.0 & 2.0 are also the necessary “trainers” to
teach the concepts of PIETECH, and actual building plans are forthcoming within
the next few months!
Update added: The PIE 2.0 requires just over 30 oz of thrust to self-propel
as seen in the earlier posted video. Another test was run, using weights placed
in front of the PIE 2.0. The weights were added until it would not move them,
then backed off until movement was just apparent. Then a digital scale was used
to push the whole rig forward in order to determine maximum thrust (stall
method). This test was repeated a total of 8 times with identical results.
Maximum thrust is now calculated at 230 oz which is
14.375 lbs or 6.52 kg.
Bryan-
PIE 3.0 is a hybrid design which has been which has some
unique features which include an active RPM control system using offset pivots.
The PIE 3.0 has thus far shown itself to have tremendous power potential but
the early tests have proven internal stresses which are very difficult to
contain. This 3.0 design is a collaborative effort being developed in a
separate lab.
PIE 4.0 is a high-speed PIE designed to run well above the
speeds of the PIE 1.0 & 2.0 and designed to explore the power of speed v.
weight. Early designs have focused on increasing the mass of the weights, and
has proven that increasing the mass is effective to a point but that increasing
the speed has a much greater effect with very small incremental changes.
High-Speed Planetary Gears
The fist obstacle to a high-speed drive is the planetary
gear set. While high speed spur gears are available commercially, the cost for
these gears tends to be prohibitive for experimental use in which component
damage is rather common.
The Planetary gears need to be able to smoothly run at
speeds exceeding 1000 RPMs as well as run within reasonably acceptable noise
levels.
1st Experimental Gear Set
The first experimental high-speed gears have been made with
reinforced cloth covered flexible material from 14mm pitch industrial timing
belts, and although this is very quiet, they flex too much and timing between
gears is impossible to hold. This may be revisited another time but is not
considered viable for experimental use right now.
2nd Experimental Gear Set
It has been decided (for now) to use chain sprockets for the
planet gears and an inverted chain drive sun gear. The inverted chain drive is
simply a sprocket with the teeth cut down about 90% of the way. A roller chain
is wrapped onto the gear and the divots formed at the bottom of the teeth hold
the chain so it cannot slip. The chain ends are connected with a standard
connector and has not had any need for further work or welding so far.
The only problem experienced with this has been that of
run-out due to the sun gear axle getting bent slightly and the deflection of
the flexplate. The (possible) solution to those issues has been worked out and
will be reported here when it is unveiled.
The PIE 4.0
The new PIE 4.0 has now been bench run. It uses very low
mass (1.94oz) weights and a 110 volt motor to spin it. The RPM tested at this
point is 850 (+/- 10 RPMs).
The high RPM certainly does make a difference, as the PIE
proceeded to dump the bench and its contents the 1st time and then
with the 2nd run (which was videoed) it pulled itself out of the
c-clamp holding it to the bench. That is a lot more power than was anticipated.
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